Frac operations consume thousands of tons of proppant per well. Sand handling systems move material at high speed. Without an independent verification system, accuracy, consistency, and traceability can be difficult.
When sand flow is interrupted or inconsistent, the entire frac spread sits idle. Every minute of non-productive time is direct cost to the operation.
Without continuous weight monitoring and statistical controls, underfills, overfills, and process drift go undetected, creating inventory discrepancies and delivery disputes.
Weight values exist as anonymous data points. Without tying each fill to a specific container, there's no audit trail, no accountability, and no path to resolution.
When sand flow is interrupted or inconsistent, the entire frac spread sits idle. Every minute of non-productive time is direct cost to the operation.
Without continuous weight monitoring and statistical controls, underfills, overfills, and process drift go undetected, creating inventory discrepancies and delivery disputes.
Weight values exist as anonymous data points. Without tying each fill to a specific container, there's no audit trail, no accountability, and no path to resolution.
Our computer vision system installs directly onto sand handling equipment to provide oversight. We monitor fill operations continuously and surface the signals that matter to operators, supervisors, and field leadership.
Total net weight per scale, per fill point, and combined. Core production KPIs that show whether the system is operating at expected capacity.
Standard deviation tracking per fill point measures process stability. A rising deviation is an early warning that something is degrading or drifting before it becomes a problem.
Vision-based capture of box identification markings ties every fill event to a specific physical container, enabling audits, dispute resolution, and customer reporting.
Live scale weight monitoring during each fill detects irregular patterns, bridging, clogging, gate issues, or sensor instability, as they happen.
Ground-truth scale data reveals sensor noise, drift trends, calibration degradation, and mechanical vibration signatures which are the foundation for predictive diagnostics.
Quantitative monitoring of camera and sensor health identifies intermittent failures, degradation patterns, and environmental impacts to support proactive maintenance.
A consistent view of every signal that matters, from total throughput to individual fill consistency and equipment health.
LuxTronic systems are currently operating on WereWolf sand handling installations by On Point Technologies, providing fill verification, container traceability, and process monitoring across active frac operations.
The WereWolf system combines bottom-drop trailer payload efficiency with containerized storage reliability. LuxTronic adds the vision, ensuring every fill is accurate, every container is traced, and the system is operating within tolerance.
